MJHRT

Model MJHRT

Power Up to 11.000 kVA

Voltages Up to 15.000 V

Frame 400 ± 1.250

Poles From 4 to 20 poles ( over contact MM)

Cooling IC 81W

IP IP 44. Available up to IP 55.

Enclosure TEWAC - Totally Enclosed Water to Air Cooled

Main Applications Cross-Flow turbines, Francis turbines, Kaplan turbines, Pelton turbines, Turgo turbines

Sector Hydropower

Certificates and testing

Applicable standards

Generators are designed in compliance with:
IEC EN 60034 - 1
BS 4999 - 5000
VDE 0530
NF 51 - 100
NF 51 - 111
OVE M - 10
NEMA MG 1.32
Generators conform to EU rules.
UL/CSA certifications available on request.

Certificate

Test Certificate supplied with the machine. Material certificates in accordance with EN 10204 : 2001 can be supplied.

Main components

Housing

Rigid frame, rugged welded steel fabrication (EN 10025 - S235 JR). Frame is provided with side ribs to increase the strength. Marelli Generators for continuous duty operation are designed to meet vibration levels per IEC 60034-14, ISO 10816-1 and BS 5000-3.

Shield

Made of spheroidal graphite cast-iron (EN 1563) or grey cast-iron (EN 1561) up to 630 frame size. Made of structural steel (EN 10025 – S235 JR) above.

Shaft

General data
Made in carbon steel and obtained by lamination (EN 10083 – 2 C40 – TN).Shaft is obtained by forging from 290 mm diameter and above. The shaft is tested at the manufacturer in order to check it is defect-free.
Shaft design
Double bearing generator: cylindrical shaft with key.Dedicated shaft design available on request.Special shaft design for direct coupling with runner are available on request.

Main terminal box

Mounted on side (right or left will be selected). Made of formable steels EN 10130.

Fan

Made of aluminum alloy (EN 1706) or structural steel (EN 10025–S235 JR)depending on application requirements.

Heat Exchanger

Construction
Mounted on top of alternator.Double tube made of CuNi 90/10.Copper fins housing.Equipped with water leakage detector.

Exchanger data
 

• Designed pressure 6 bar
• Test pressure 10 bar
• Power: up to 200 kW
• Water flow: up to 18 m3/h
• Max glycol: 30%
• Type of water: fresh water
• Flanges:
• PN6 – PN10 – Special (ANSI)
• Position can be adjusted to site conditions.

Construction

Enclosure

TEWAC - Totally Enclosed Water to Air Cooled

Cooling System

IC81W as per IEC60034-6. Primary fluid (water) is flowing by external water system. Internal air is flowing by a fan mounted on the shaft of the generator at the driven side.

Degree of protection

IP 44 as per IEC60034-5. (Available up to IP 55)

Mounting

Horizontal - IM 1001 or IM 1101 as per IEC 60034-7.Vertical IM 3011 as per IEC 60034-7Other mounting available on request.

Technical data

Stator/Rotor core

Laminated and enamel-insulated on both sides to minimise eddy-current losses

Rotor

Salient pole type.Made by copper flat wire.H class insulated with enamel coating.Winding retaining by pass-through bars of high quality steel.Rotating rectifier: Graetz diode bridge with 6 diodes.Rotors are dynamically balanced with a half key applied to the shaft extension in accordance with IEC 60034-14 to vibration grade normal A. Special vibration level construction are available.

Bearing

General data
Double antifriction bearing grease lubricated (ball or roller type) or oil lubricated sleeve bearing.The theoretical lifetime of bearings, L10h according to ISO 281/1 standard, of standard horizontal construction generators, without external forces (radial and / or axial) is in excess of 50.000 hours. On request, the lifetime of bearings, L10h can be in excess of 100.000 hours.Locating bearings are on the D end side and floating bearings on the ND end side.
Bearing selection
Antifriction bearings up to 900 frame size included depending on nominal speed, overspeed and mechanical load on the shaft.
Sleeve bearings available from 400 frame size.
Regreasing system:
Generators in horizontal mounting and equipped with antifriction bearing include a regrasing system.

 

BEARINGS

ANTIFRICTION BEARINGS

MOUNTING

HORIZONTAL MOUNTING

VERTICAL MOUNTING

AVAILABLE LUBRICATION
TYPE D-END / ND-END

BOTH GREASE WITH REGREASING SYSTEM

BOTH GREASE WITH REGREASING SYSTEM

D-END: GREASE WITH REGREASING SYSTEM
ND END: OIL WITH OIL REFILL SYSTEM
(ONLY FOR SPECIAL LOW SPEED CONSTRUCTION)

D-END: GREASE WITH REGREASING SYSTEM
ND END: OIL BATH OIL REFILL SYSTEM

AVAILABLE BEARING COOLING SYSTEM

NATURAL

NATURAL

BEARING

SLEEVE BEARINGS

MOUNTING

HORIZONTAL MOUNTING

VERTICAL MOUNTING

AVAILABLE LUBRICATION
TYPE D-END / ND-END

BOTH NATURAL OIL LUBRICATED

BOTH NATURAL OIL LUBRICATED

BOTH OIL FORCED LUBRICATED

BOTH OIL FORCED LUBRICATED

AVAILABLE BEARING COOLING SYSTEM

NATURAL LUBRICATED ARE COOLED BY WATER

OIL FORCED LUBRICATED ARE COOLED BY AN EXTERNAL OIL LUBE SYSTEM

Bearing insulation
ND end bearing can be insulated to prevent any harmful circulating current from passing through the bearing surfaces.Insulated antifriction bearings in standard configuration:

• 4, 6 poles: insulated ND end bearing from 630 frame size
• 8 poles: insulated bearing from 400 frame size
• 10 poles and above: insulated bearing from 500 frame size

All ND end sleeve bearings are insulated as standard.

Impregnation system

Stator and rotor are VPI treated with an unsaturated polyester amide resin which is polymerised in an oven.

Insulation system

Stator: F class insulated with a synthetic enamel (class H option with BH technology).
Rotor: H class insulated with a synthetic enamel.

Protective treatments

Epoxivinilic and polyacrylic. Total minimum thickness 120 micromillimeters.Epoxivinilic: Epoxy two component products, with vinyl change.Polyacrylic: Two components polyurethane product formulated with unmodified hydroxyl acrylic resin.

Operating conditions

Overloads

During continuous duty (S1), the following overloads are allowed: 10% for 1 hour, 15% for 10 minutes, 30% for 4 minutes, 50% for 2 minutes. These overloads must be occasional and followed by one hour of running at normal load or less.

Parallel operations

All generators are provided with a amply sized damper cage and are suitable for parallel operations with other generators, when equipped with the paralleling unit. A power factor regulator (to work in parallel with the main) is available on request.

Transient ratings

All generators can be designed to meet specific SCR. Values can be confirmed by contacting Marelli Motori.

Three pahse short circuit current

All generators equipped with overboosting device ensure a three phase short circuit current (Icc) higher than 3 times the rated current (In): Icc > 300% In

Radio interference

All generators are equipped with Class B Group 1 radio interference filters as defined by EN 55011.

THD (Total Harmonic Distortion)

The no-load voltage wave form is sinusoidal with THD content less than 2%.

Vibrations

Vibration level is in accordance with ISO 10816.Measurement, evaluation and limits of vibration severity are in accordance with IEC 60034-14.

Inertia

All generators can be designed to meet specific inertia value also through flywheel. Values can be confirmed by contacting Marelli Motori.

Auxiliary device

AVR

Automatic voltage regulator mounted on board.

Size

Type

400 - 450

MEC 20 analog/ digital

500 - 560

M40FA610A analog

630 - 710

M63FA310A analog

800 - 1.250

MEC 100 digital

Digital AVR available for all sizes on request.

Overboosting device

Size

Type

Medium Voltage

All

CT + Overboosting device

High voltage

All

VT+CT+Overboosting device

Space heaters

Size

Power(W)

400 - 560

400

630 - 710

600

800 - 900

800

1.000

1.000

1.120

1.200

1.250

1.400

Heaters installed at ND-end side.

RTD-PT100

RTD devices in standard configuration:

• 1+1 RTD on each phase of stator winding
• 1 RTD on each bearing

Terminals in auxiliary terminal box.Other configurations available:

• DUPLEX type
• RTD for inlet / outlet air
• RTD for inlet / outlet water

Optional features

• Reinforced construction for high linear vibrations
• flanged shaft for direct coupling with runner
• neutral point terminals in separate terminal box
• increase protection degree up to IP 44 with filters
• dedicated design to couple the generator with existing baseframe
• air duct system to convey inlet / outlet cooling air
• redundant rotating rectifier with 12 diodes
• insulated bearing and earthing brush
• AVR supplied loose
• automatic power factor control (analog type)
• digital AVR MEC100 for frame 400 – 710 (supplied loose)
• digital AVR MEC100D with diode failure monitoring
• redundant AVR system
• arrangement for vibration sensors
• lubrication system for sleeve bearing
• flywheel and locking device for dedicated inertia value
• brake system
• other options available on request.